After last year’s failure at making a chicken plucker, I decided to try again this year. I went with the tub design, sometimes called a whiz-bang plucker. I’ve been working on it for awhile; slowly gather parts and looking up ideas on the internet
First thing I started with is a squirrel cage that came from an old furnace blower. Someone gave it to me a long time ago and I’ve used it in different projects along the way. I used it to hold the plate up and give me something to mount the motor to. On one side of the squirrel cage I attached a 16” pulley that I had to order. On the other side, I took the original pulley off and used it as a template. I routed out a circle in a piece of plywood that was the same diameter as the pulley. Then I attached the pulley to the piece of wood with some screws. Using the pulleys edge, I used the router to cut the piece of plywood in a perfect circle. This will make sure the plywood is balance and won’t vibrate when spinning. I reattached the pulley and plywood back on the squirrel cage.
I had 47 chickens to process this weekend and hadn’t tried it out yet. We are going on vacation soon and had to process them before we left. I was very nervous after last year’s failure and didn’t have a plan B if this didn’t work. After dipping two dead chickens in some hot water to loosen the feathers, I put them in the plucker. Turn the switch on, and after thirty seconds of spinning around the birds came out with no feathers except for a few pin feathers on their tails, which is normal. I was very excited that it actually worked the way I planned it. I was able to process 24 birds in about four hours on Saturday, and finished the rest on Sunday in the same amount of time. I might make a few adjustments later on, but it worked out great and can’t wait to see if it will handle the turkeys this fall.